project brief
Avada Tools partnered with a leading seawater desalination equipment manufacturer to produce high-precision components for reverse osmosis systems. The project involved multi-axis CNC machining of pump housings, valve bodies, and filter end caps, all requiring exceptional surface finish and corrosion resistance.
category
client
ThemeFusion
start date
Jan 3, 2024
end date
Apr 10, 2024
budget
$ 1.3 Million
innovative process
The challenge
Seawater desalination plants require high-precision components that can withstand extreme corrosion from saltwater exposure. The client needed CNC machined parts for their reverse osmosis systems, including pump housings, valve bodies, and filter end caps, all requiring exceptional surface finish and tight tolerances of ±0.01mm.
All parts needed to undergo passivation treatment and surface finishing to enhance corrosion resistance in saltwater environments. Quality documentation and traceability were mandatory for each batch.
Additionally, all components had to meet strict inteational standards (ASME, ISO 9001:2015) and pass rigorous pressure testing up to 100 bar operating pressure.
project goals
Develop a comprehensive manufacturing solution for seawater desalination equipment parts, focusing on corrosion resistance, precision, and longevity. The project required multi-axis CNC machining capabilities and expertise in exotic material processing.
All parts needed to undergo passivation treatment and surface finishing to enhance corrosion resistance in saltwater environments. Quality documentation and traceability were mandatory for each batch.
the result
Delivered over 5,000 precision components for seawater desalination plants across the Middle East, with zero reported failures in the first 24 months of operation. All parts passed 100% pressure testing and met or exceeded ASME standards.
The client reported a 60% reduction in maintenance costs and extended system uptime from 85% to 98.5%. Our CNC machining capabilities enabled complex geometries that were previously impossible with traditional manufacturing methods.
recent projects
Manufactured and delivered corrosion-resistant alloy steel components for offshore drilling equipment, meeting API and ASME standards with full material traceability documentation.
Delivered high-precision CNC machined medical components for surgical instruments and implants, ensuring full compliance with ISO 13485 and FDA 21 CFR Part 820 quality standards.
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